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Non-woven Fabric Manufacturing System
Spunlace
 
Spunlace non-woven fabric is a non-woven material that uses entangled material produced under a precisely-controlled high-pressure water jet. The extremely entangled web of fibers maintains its durability, and becomes a clean material that is free of foreign matter. As a manufacturer of non-woven fabrics, Mitsubishi Rayon has applied its over 30 years of experience in developing the MRE Water Jet System, a non-woven manufacturing method that meets our customers' wide range of needs.
 
Features of the MRE Water Jet System
It is possible to manufacture non-woven fabrics or sheets by combining card web, paper and/or papermaking sheets. It is also possible to overlay fabrics with spunbond or melt-blow adhesives, or paste it together with other fabrics. In this way, the system enables manufactuers to create non-woven fabrics or sheets that possess the characteristics of both fabrics and reinforcing agents.
It is also possible to manufacture base fabrics, such as artificial or composite leathers and fluffy materials for textiles.
Columnar flow: This device uses a jet nozzle that creates needle-shaped water columns (water needles) similar to a needle punch.
An efficient device that experiences minimal energy loss from the pressurized water flow.
Through the masterful combination of suction cylinders, a net conveyor, rollers, perforated plates, and suction devices, MRE has created a tailor-made system that meets customers' specific requirements.
This system uses a large volume of water. We also offer a water recycling system.
   
Suction cylinder type Net conveyor type
Features: Increased entangled strength
Easy to detach the web without diminishing its strength
Easy maintenance
Compact design

Suction cylinder
Features: Operation speed can be easily increased
The Web can be easily transported
Increasing the number of jet nozzles is easy
Pattern design is easy

Net conveyor type
 
Device specifications
 
Cloth density : 20-500g/m2  
Pressure : Max 45Mpa (450kgf/cm2)  
Line speed : Max. 500m/min.  
Product width : Max. 4,000mm  
   
Water treatment system
   
  This system uses a large volume of water. However, water recycling systems are optional.
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